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TROUBLESHOOTING
86 JH Series Operation Manual
Breakdown of turbo-charger (If equipped)
Drop in intake pressure Dirty air filter Clean
Leak from intake piping Repair
Leak of exhaust gas Repair
High intake air temperature Complete thermal insulation of exhaust pipe
Ensure intake air path is unrestricted from outside air
Clean air filter
Drop in air pressure in engine room Ensure intake air path is unrestricted from outside air
Broken turbine impeller Replace
Dirty turbine impeller Clean
Clogged exhaust pipe Clean
Abnormal vibration Broken turbine impeller Replace
Broken compressor impeller Replace
Deposit of carbon or oxides on turbine Remove and repair or replace
Broken bearing Replace
Bent turbine shaft Replace
Loose parts or fasteners Tighten
Noise Damaged bearing Replace
Contact by revolving parts Repair or replace
Dirty or carbon deposit on turbine and
compressor
Clean
Entrapment of foreign matter (at
turbine entrance)
Repair or replace
Rapid change in load (surging) Stabilize the load or replace turbine nozzle
Quick contamination of engine
oil
Gas trapped in bearing housing Repair
Clogged seal air path Clean
Damaged seal ring Replace
Clogged pressure balance path Clean
Pulsation of intake air pressure Uneven cylinder combustion Adjust for uniform combustion
Rapid change in load Operate correctly
Excessively dirty compressor side Clean
Intake temperature too high Clean cooling fin
Complete thermal insulation of exhaust pipe
Ensure intake air path is unrestricted from outside air
Other Bearing seizure Replace
Corrosion in compressor/turbine
impeller or bearing housing
Increase the coolant temperature
Other malfunctions
Noise generation Loose flywheel set bolts Tighten bolts
Loose connecting rod bolts Tighten bolts
Worn crank pin Replace
Excessive gear backlash Inspect the gear; replace worn gear, shaft, and/or
bushing with new ones
Symptom Probable Cause Measure
4JH45_4JH57_4JH80_4JH110_EN_OPM.book 86 ページ ２０１３年１０月８日 火曜日 午後３時５８分
- MARINE ENGINES 1
- 4JH45, 4JH57, 4JH80, 4JH110 2
- TABLE OF 3
- CONTENTS 3
- TABLE OF CONTENTS 4
- INTRODUCTION 7
- RECORD OF OWNERSHIP 8
- JH Series Operation Manual 3 9
- 9
- SAFETY PRECAUTIONS 10
- JH Series Operation Manual 5 11
- Poor Lighting Hazard 12
- Too l Haza rd 12
- Flying Object Hazard 12
- Coolant Hazard 12
- JH Series Operation Manual 7 13
- LOCATION OF SAFETY DECALS 14
- JH Series Operation Manual 9 15
- 10 JH Series Operation Manual 16
- PRODUCT OVERVIEW 17
- New Engine Break-In 18
- COMPONENT IDENTIFICATION 19
- Right Side (Viewed from 20
- Flywheel) - 4JH80/4JH110 20
- - 4JH80/4JH110 20
- NAMEPLATES 21
- FUNCTION OF MAJOR COMPONENTS 22
- ELECTRONIC CONTROL 23
- FEATURES 24
- CONTROL EQUIPMENT 25
- Instrument Panel 27
- Imperial Metric 30
- ScrollScroll 32
- These parameters are 33
- F1A - 3 AMP Fuse 35
- ACC Output 35
- Single-Lever Remote Control 36
- BEFORE YOU OPERATE 37
- DIESEL FUEL 38
- Filling the Fuel Tank 41
- Bleeding the Fuel System 42
- ENGINE OIL 43
- Engine Oil Viscosity 44
- Checking the Engine Oil 44
- MARINE GEAR OR SAIL 45
- DRIVE OIL 45
- Checking Marine Gear Oil 46
- Adding Marine Gear Oil 46
- ENGINE COOLANT 47
- 056989-00X00 48
- ENGINE OPERATION 51
- Start switch 53
- Power switch 53
- If the Engine Fails to Start 54
- Starting at Low Temperatures 54
- REMOTE CONTROL 55
- HANDLE OPERATION 55
- Switching to Trolling (KMH4A 56
- CAUTIONS DURING 57
- OPERATION 57
- Stop switch 58
- Emergency Shutdown 59
- CHECKING THE ENGINE 60
- AFTER OPERATION 60
- PERIODIC 61
- MAINTENANCE 61
- PERIODIC MAINTENANCE 62
- PRECAUTIONS 63
- Tightening Fasteners 64
- PERIODIC MAINTENANCE SCHEDULE 66
- PROCEDURES 68
- After Initial 50 Hours of 69
- Operation 69
- Every 50 Hours of Operation 75
- UPPER LEVEL 77
- LOWER LEVEL 77
- 0004566 77
- Every 500 Hours of Operation 83
- Every 1000 Hours of Operation 84
- 80 JH Series Operation Manual 86
- TROUBLESHOOTING 87
- INFORMATION 88
- TROUBLESHOOTING CHART 89
- DRAIN SEAWATER 98
- COOLING SYSTEM 98
- RETURNING THE ENGINE 99
- TO SERVICE 99
- LONG-TERM STORAGE 100
- 94 JH Series Operation Manual 100
- JH Series Operation Manual 95 101
- SPECIFICATIONS 101
- 4JH45 Engine 102
- 4JH57 Engine 103
- 4JH80 Engine 105
- 4JH110 Engine 106
- SYSTEM DIAGRAMS 109
- WIRING DIAGRAMS 123
- Figure 7 124
- 057149-00EN00 125
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