
PRODUCT OVERVIEW
30 BY Series Operation Manual
Coolant Recovery
Tank
The coolant fill cap valve releases vapor and hot water overflow
to the coolant recovery tank. When the engine stops and the
coolant cools, the pressure in the heat exchanger drops. The fill
cap valve then opens to send coolant back from the coolant
recovery tank. This minimizes coolant consumption. The closed
cooling system coolant level can easily be checked and refilled in
this tank.
Oil Cooler - Engine A heat exchanger that cools high temperature engine oil using
engine coolant.
Oil Cooler - Hydraulic A heat exchanger that cools the marine gear oil or power steering
fluid using seawater.
Turbocharger The turbocharger pressurizes the air coming into the engine. It is
powered by a turbine that is driven by exhaust gases.
Air Filter The air filter removes dirt from the intake combustion air reducing
engine wear.
Nameplates Nameplates are provided on the engine and the marine gear and
have the model, serial number and other data.
Electrical Panel
(E-Box)
The electrical panel houses the engine electrical system fuses,
relays, and ECU.
The ECU monitors data from the various sensors and controls
such functions as low-pressure fuel pump operation, fuel
injection pressure, fuel injection system volume, and the timing
and volume of fuel injected by the Bosch electronic fuel injectors.
Throttle control is fly-by-wire meaning it is controlled by electric
signals from the helm. The throttle control is either analog or
digital depending on the level of control options installed.
The ECU also uses sensor inputs to monitor engine condition
and will set a trouble code if a system or sensor indicates a
problem. In most cases, a Check Engine light will be displayed.
The engine may or may not run normally depending on the fault.
Not all inputs are monitored by the ECU. Low oil pressure and
water in fuel are two examples. Either of these conditions will
result in a warning indicator and possible audible alarm. Low oil
pressure will also be indicated by the oil gauge at the helm.
Electrical Panel
(E-Box) Circuit
Breaker (80 A)
The electrical panel circuit breaker is installed in the positive (+)
cable of the electrical panel power lead, and provides overload
protection for the electrical panel. The electrical panel power
leads must be connected directly to the battery, and must have
an 80 A breaker installed in the B+ (red) lead.
Name of
Component
Function
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