
5. Raise the decompression lever up. See
Cranking the Engine Manually on page
26.
6. Slide the starter handle
(Figure 3, (2)) on the starter shaft
(Figure 3, (1)), align the groove and
pin, and turn by hand.
7. Turn the handle vigorously. When
engine rotation is rapid, return the
decompression handle to the RUN
position.
8. Remove the starter handle from the
starter shaft after the engine starts.
Restarting After Starting Failure
Before pushing the start button again, be
sure the engine has stopped completely.
NEVER attempt to restart the engine while
the engine is running. The pinion gear on the
starter motor will be damaged.
NOTICE: NEVER hold the start button for
longer than 15 seconds or the starter
motor will overheat.
NOTICE: NEVER attempt to restart the
engine if the engine has not stopped
completely. Pinion gear and starter
motor damage will occur.
Air Bleeding from the Fuel System
After Starting Failure
If the engine does not start after several
attempts, there may be air in the fuel system.
If air is in the fuel system, fuel cannot reach
the fuel injection pump. Bleed the air from
the fuel system according to the following
steps:
1. Check the fuel tank level.
2. Loosen the air vent bolt at the top of the
fuel / water separator. When fuel is free
of bubbles, retighten the air vent bolt.
3. Loosen the air vent bolts of the fuel filter
and fuel injection pump.
4. Pump fuel with the fuel feed pump by
moving the lever on the left side of the
fuel feed pump up and down.
5. Allow the fuel containing air bubbles to
flow out of the air vent bolt holes.
6. When the fuel no longer contains air
bubbles, tighten the air vent bolts.
7. Try starting the engine again.
Starting at Low Temperatures
Comply with local environmental
requirements. Do not use starting aids.
NOTICE: NEVER use an engine starting
aid such as ether. Engine damage will
result. Using a starting aid may void the
warranty.
To limit white smoke, run the engine at low
speed and under moderate load until the
engine reaches normal operating
temperature. A light load on a cold engine
provides better combustion and faster
engine warm-up than no-load.
Avoid running the engine at idling speed any
longer than necessary.
After the Engine Has Started
After the engine has started, check the
following items at a low engine rpm.
1. Check that the gauges, indicators and
alarm are normal.
2. Check for any water, fuel, engine
coolant or engine oil leaks. If any leaks
are found, shut down the engine and
perform the necessary repairs.
WARNING! NEVER check for a fuel
leak with your hands. ALWAYS use
a piece of wood or cardboard. Have
your authorized Yanmar Marine
dealer or distributor repair the
damage. Avoid skin contact with the
high-pressure diesel fuel spray
caused by a fuel system leak such
as a broken fuel injection line. High-
pressure fuel can penetrate your
skin and result in serious injury. If
you are exposed to high-pressure
fuel spray, obtain prompt medical
treatment.
ENGINE OPERATION
34 GM Series Operation Manual
© 2007 Yanmar Marine International
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