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◯: Check or Clean ◊: Replace ●: Contact your authorized Yanmar Marine dealer or distributor
System Item
Periodic Maintenance Interval
Before
Starting
See Daily
Checks on
page 28.
Initial 50
Hours
Every
50
Hours
Every
150
Hours
Every
250
Hours
or 1
Year
Every
1000
Hours or
4 Years
Whole
Visually inspecting the engine
exterior
◯
Fuel System*
Inspecting the fuel level
◯
Draining the fuel tank
◯
◯
Draining the fuel filter / water
separator
◯
Replacing the fuel filter element
◊
Inspecting the fuel injection timing ●
Inspecting the fuel injection
nozzle spray pattern
*
●
*
Lubricating
System
Inspecting the oil level
Engine
◯
Marine
Gear
◯
Changing the oil
Engine
◊
◊
Marine
Gear
◊
◊
Inspecting the function of the oil
pressure warning lamp
◯ During
Operation
Replacing the engine oil filter
element
◊
◊
Cooling
System
Inspecting the seawater outlet
◯ During
Operation
Inspecting the seawater pump
impeller
◯ ◊
Inspecting the zinc anode
◊
Air Intake and
Exhaust
System
Cleaning the intake silencer (air
filter)
◯
Cleaning the exhaust / water
mixing elbow
◯
Cleaning the breather pipe
◯
Inspecting the exhaust gas
condition
◯ During
Operation
Electrical
System
Inspecting the function of the
battery charge warning lamp
◯
Inspecting the battery electrolyte
level
◯
◯
Checking and adjusting the
alternator V-belt tension
◯
◯ ◊
Checking the wiring connectors
◯
Engine
Cylinder Head
and Block
Inspecting for fuel, oil or engine
leaks
◯ After
Starting
Tightening all major nuts and
bolts
●
Adjusting the intake / exhaust
valve clearances
◯
●
Miscellaneous
Items
Inspecting and adjusting the
throttle and shift control cables
◯
●
Adjusting the propeller shaft
alignment
◯
●
*
For EPA requirements, see Inspection and Maintenance of EPA Emission-Related Parts on page 48.
Note: These procedures are considered normal maintenance and are performed at the
owner’s expense.
PERIODIC MAINTENANCE
GM Series Operation Manual 47
© 2007 Yanmar Marine International
- OPERATION MANUAL 1
- TABLE OF 3
- CONTENTS 3
- TABLE OF CONTENTS 4
- INTRODUCTION 7
- RECORD OF OWNERSHIP 8
- SAFETY PRECAUTIONS 10
- WARNING 11
- CAUTION 12
- GM Series Operation Manual 7 13
- LOCATION OF SAFETY DECALS 14
- PRODUCT OVERVIEW 15
- New Engine Break-In 16
- COMPONENT IDENTIFICATION 17
- Non-Service Side - 1GM10 with 18
- LOCATION OF 19
- NAMEPLATES 19
- CONTROL EQUIPMENT 21
- BEFORE YOU OPERATE 25
- Additional Technical Fuel 26
- Requirements 26
- Handling Diesel Fuel 26
- To fill the fuel tank: 28
- ENGINE OIL 29
- Checking the Engine Oil 30
- Adding Engine Oil 30
- MARINE GEAR OR SAIL 31
- DRIVE OIL 31
- CRANKING THE ENGINE 32
- MANUALLY 32
- ELECTRICALLY 33
- DAILY CHECKS 34
- GM Series Operation Manual 29 35
- ENGINE OPERATION 37
- STARTING THE ENGINE 38
- Starting the Engine Manually 39
- After Starting Failure 40
- THROTTLE AND SHIFT 42
- LEVER OPERATION 42
- PRECAUTIONS DURING 43
- OPERATION 43
- SHUTTING DOWN THE 44
- CHECKING THE ENGINE 45
- AFTER OPERATION 45
- PERIODIC MAINTENANCE 47
- PRECAUTIONS 49
- Tightening Fasteners 50
- EPA MAINTENANCE 51
- REQUIREMENTS 51
- SCHEDULE 52
- Marine Engines 54
- PROCEDURES 55
- Changing the Engine Oil 56
- Changing the Marine Gear Oil 56
- Adjusting the Propeller Shaft 58
- Alignment 58
- Separator 58
- Every 150 Hours of Operation 59
- Draining the Fuel Tank 60
- Every 1000 Hours of Operation 64
- TROUBLESHOOTING 65
- INFORMATION 66
- TROUBLESHOOTING CHART 67
- LONG-TERM STORAGE 71
- DRAINING THE COOLING 72
- SPECIFICATIONS 73
- 1GM10C Engine Specifications 75
- 1GM10V Engine Specifications 77
- SYSTEM DIAGRAMS 79
- 82
- Your Warranty Rights and 87
- Obligations: 87
- California 87
- Warranty Coverage: 88
- Warranted Parts: 88
- Exclusions: 88
- Customer Assistance 89
- Maintenance Log 90
- 86 GM Series Operation Manual 92
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