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Symptom Probable Cause Measure Reference
Starting Failures:
Starter turns but engine
does not start.
No fuel Add fuel. Bleed fuel
system. Ensure that fuel
shut-off valve is open.
See Filling the
Fuel Tank on
page 22.
Fuel filter is clogged. Replace filter element. See Replacing
the Fuel Filter
Element on page
55.
Improper fuel Replace with
recommended fuel.
See Diesel Fuel
Specifications on
page 19.
Problem with fuel injection See your authorized
Yanmar Marine dealer or
distributor.
—
Compression leakage from
intake / exhaust valve
See your authorized
Yanmar Marine dealer or
distributor.
—
Starter does not turn or
turns slowly (engine can
be turned manually).
Faulty clutch position Shift to NEUTRAL and
start.
See Restarting
After Starting
Failure on page
34.
Insufficient battery charge Check fluid level.
Recharge. Replace.
See Inspecting
the Battery
Electrolyte Level
(Serviceable
Batteries Only)
on page 53.
Cable terminal contact failure Remove corrosion from
terminals. Tighten
battery cables.
See Inspecting
the Battery
Electrolyte Level
(Serviceable
Batteries Only)
on page 53.
Faulty safety switch device See your authorized
Yanmar Marine dealer or
distributor.
—
Faulty starter switch See your authorized
Yanmar Marine dealer or
distributor.
—
Power lacking because
accessory drive is engaged
See your authorized
Yanmar Marine dealer or
distributor.
—
Engine cannot be turned
manually.
Internal parts seized See your authorized
Yanmar Marine dealer or
distributor.
—
TROUBLESHOOTING
62 GM Series Operation Manual
© 2007 Yanmar Marine International
- OPERATION MANUAL 1
- TABLE OF 3
- CONTENTS 3
- TABLE OF CONTENTS 4
- INTRODUCTION 7
- RECORD OF OWNERSHIP 8
- SAFETY PRECAUTIONS 10
- WARNING 11
- CAUTION 12
- GM Series Operation Manual 7 13
- LOCATION OF SAFETY DECALS 14
- PRODUCT OVERVIEW 15
- New Engine Break-In 16
- COMPONENT IDENTIFICATION 17
- Non-Service Side - 1GM10 with 18
- LOCATION OF 19
- NAMEPLATES 19
- CONTROL EQUIPMENT 21
- BEFORE YOU OPERATE 25
- Additional Technical Fuel 26
- Requirements 26
- Handling Diesel Fuel 26
- To fill the fuel tank: 28
- ENGINE OIL 29
- Checking the Engine Oil 30
- Adding Engine Oil 30
- MARINE GEAR OR SAIL 31
- DRIVE OIL 31
- CRANKING THE ENGINE 32
- MANUALLY 32
- ELECTRICALLY 33
- DAILY CHECKS 34
- GM Series Operation Manual 29 35
- ENGINE OPERATION 37
- STARTING THE ENGINE 38
- Starting the Engine Manually 39
- After Starting Failure 40
- THROTTLE AND SHIFT 42
- LEVER OPERATION 42
- PRECAUTIONS DURING 43
- OPERATION 43
- SHUTTING DOWN THE 44
- CHECKING THE ENGINE 45
- AFTER OPERATION 45
- PERIODIC MAINTENANCE 47
- PRECAUTIONS 49
- Tightening Fasteners 50
- EPA MAINTENANCE 51
- REQUIREMENTS 51
- SCHEDULE 52
- Marine Engines 54
- PROCEDURES 55
- Changing the Engine Oil 56
- Changing the Marine Gear Oil 56
- Adjusting the Propeller Shaft 58
- Alignment 58
- Separator 58
- Every 150 Hours of Operation 59
- Draining the Fuel Tank 60
- Every 1000 Hours of Operation 64
- TROUBLESHOOTING 65
- INFORMATION 66
- TROUBLESHOOTING CHART 67
- LONG-TERM STORAGE 71
- DRAINING THE COOLING 72
- SPECIFICATIONS 73
- 1GM10C Engine Specifications 75
- 1GM10V Engine Specifications 77
- SYSTEM DIAGRAMS 79
- 82
- Your Warranty Rights and 87
- Obligations: 87
- California 87
- Warranty Coverage: 88
- Warranted Parts: 88
- Exclusions: 88
- Customer Assistance 89
- Maintenance Log 90
- 86 GM Series Operation Manual 92
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